Overview
Softgel: Technical Overview
A softgel is a one-piece, hermetically sealed capsule with a soft shell and a liquid or semi-solid fill. It is the natural home for oils — such as cold-pressed seed oils, fish oil or oil-soluble vitamins — and protects them from air and light.
Technical Details
- Fill typesOils, oily suspensions and oil-soluble vitamins (A, D, E, K)
- ShellGelatin, with plant-based alternatives
- ShapesRound, oval and oblong in several sizes
- PackagingBlister packs or bottles
Production Process
How Softgel Is Made
Softgels are formed and filled in a single step, then dried to the right firmness.
Fill Preparation
Oils and actives are blended and de-aerated to protect them from oxidation.
Shell Preparation
The shell mass is prepared with its plasticiser and colour.
Encapsulation & Drying
Shell and fill are formed together into sealed capsules, then dried to the correct hardness.
Inspection & Packaging
Capsules are inspected for shape, seal and appearance, then packed and coded.
Form Features
Why Choose Softgel?
For oil-based ingredients, few forms protect the product as well as a softgel.
Made For Oils
Carries liquid oils and oily extracts that cannot go into tablets or hard capsules.
Oxidation Protection
The sealed shell limits contact with air and light.
Precise Liquid Dose
Every capsule contains the same measured amount of fill.
Easy To Swallow
The smooth, glossy shell makes swallowing comfortable.
Quality & Hygiene
How We Keep Every Batch Consistent
The same quality steps apply to every product we make — from the raw material to the finished, coded pack.
- Selected Raw MaterialsBotanical materials chosen by origin and growing region, from suppliers we know.
- Incoming InspectionEvery material is checked against a written specification before it is released for use.
- Documented ProceduresEach production step follows written working procedures.
- Batch-By-Batch ChecksIn-process and finished-product checks confirm each batch matches the approved specification.
- Full TraceabilityBatch records link every finished product back to its raw materials.
FAQ
Frequently Asked Questions About Softgel
Why are oils usually sold as softgels?
Softgels hold liquids securely, give an exact dose and protect sensitive oils from oxygen — without the taste of the oil itself.
Are plant-based softgels possible?
Plant-based shells exist as an alternative to gelatin. Their suitability depends on the fill, so tell us about your formula.
What is the difference between a softgel and a hard capsule?
A softgel is one sealed piece holding a liquid fill; a hard capsule is two pieces holding dry powder.
Can I get detailed specifications and pack options for my market?
Yes. Specifications, pack sizes and availability differ by market. Send us your requirements through the contact form or by e-mail and our team will reply with the details relevant to you.
Do you work with distributors and wholesalers?
Yes. We work with distributors, wholesalers and retailers across Europe, the Middle East, Asia, the Balkans and selected Arab markets, coordinated from Damascus and Istanbul.
Have A Question?
Talk To Our Team About Softgel
Tell us about your product idea or market and we will send you the information you need.
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